METAL FORMING PROCESSES

przerobka plastyczna

Based on the experience of team members, we offer a fully professional technological audits in the field of metal forming, in particular the process of forging and stamping.
In the area of our interest in addition to the conventional forming processes are also innovative methods of processing metals such as:
– Incremental Sheet Forming
– Electrodynamic forming
– Deep drawing with the use of flexible tools,
– other.
Our offer includes several basic groups:
1. Designing of drop and free form forging technologies on:
– numerical modeling
– a selection of heat treatment model for forging feedstock and intermediate and final heat treatment
– design of tools using advanced techniques
– assessment and forecasting tool wear
– design and implementation of technology test
– design of finishing operations
– assessing of the quality of semi-final and final product on the basis on the results: the microstructure analysis, evaluation of corrosion resistance, measurement of geometrical characteristics
2. Realization of material research in the field:
– micro and macro structures using SEM, TEM and optical microscopes
– strength tests
– fatigue tests
– analysis of cause of failure of tools and forging components
– selection and design of materials to special application
3. Use of optical systems and laser scanning to:
– development of models to numerical simulations
– preparation of 3D documentation
– wear monitoring tools
– semi-final and final quality control
4. Use of 2D and 3D tomography systems in the field:
– semi-final and final quality control (internal structure, shape and dimensions)
5. Use of 3D printing techniques to:
– production of die inserts
– validation of machining
– Production of devices for fixing forgings in CNC machines.
6. The development of computer expert systems, enabling:
– collection of reliable data in real time with eliminating errors and delays
– collection of feedback data from downstream processing
– analysis, visualization of data and support of operating decision with use of statistical methods, SPC etc.
In terms of support and development of technology, we offer development of deep drawing processes (including special technology):
– numerical modeling of process (creation of database of materials, development of the model, analysis of numerical results)
– the design and execution of tools by advanced wear-resistant powder steel, also using 3D printing techniques, and flexible tools and composite
– design and implementation of technology test
– semi-final and final quality control (internal structure, shape and dimensions)

We also offer support in solving problems related to other metal forming techniques: extrusion, sinking of tubes, rolling. In terms of processing techniques of metals we cooperate with many renowned scientific domestic and foreign centers.

cans-1457239 migawka_017_2